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Summary: The assembly line of new energy vehicle motor rotor is realized in the assembly of new energy motor rotor. The main processes include rivet assembly, upper counterweight assembly, iron core missing piece detection, iron core assembly, magnetic steel assembly, rivet riveting, rivet flange diameter detection, crank pin pressing NG elimination, 4-axis robotic arm discharge, etc Switching time: <30 minutes Personnel input: 1 person Process technology: manual preparation of materials → automatic backing sheet → automatic detection → automatic magnetic sheet loading → automatic secondary magnetic sheet loading → automatic pressing → automatic magnetization → automatic surface magnetic detection → automatic cutting → automatic assembly
Summary: The automated assembly process of magnetic steel for various types of permanent magnet motors according to customer process requirements. The process includes rotor feeding, magnet feeding, magnet assembly, automatic magnetization, polarity detection, height detection, pressing, finished product unloading and plate arrangement, etc. The equipment structure adopts a segmented modular structure design to solve the pain points of multiple industry products, simple changeover, and short changeover time. The modules can operate independently, and the outer frame adopts an integrated transparent protective appearance. The equipment has good overall integrity and is equipped with odor collection, safety protection, and dust-proof process. The equipment has stable performance, simple operation, strong universality, and implements a visual control system. It is widely used in the automatic process of magnet assembly in the motor industry. Effective output: 650PCS/H Number of users: 1 person Process flow: Personnel prepare materials → Automatic fixture loading → Automatic detection → Automatic magnet loading A → Automatic magnet loading B → Automatic dispensing → Automatic dispensing detection → Automatic shell loading → Automatic pressing → Automatic card spring loading → Automatic riveting → Automatic magnetization → Automatic detection → Automatic drying → Automatic material unloading → Automatic layout
Summary: Automatic assembly process for various types of brushless motor rotor magnets. It is possible to attach magnetic sheets to the inner surface, and multiple magnets can be attached simultaneously, with fast speed, high accuracy, and not easily broken; Equipped with height adjustment function, compatible with products of different heights; Easy to learn, simply place theproduct onto the mold and press the start button; The motion part adopts cylinders, modules, guide rails, linear bearings, etc., which are durable and long-lasting; The frame is composed of aluminum profiles and painted sheet metal, which is simple and beautiful. It has been widely used for various brushless small motor rotors such as model aircraft and crop protection machines. Multiple magnets can be attached simultaneously,with height adjustment function,compatible with products of different heights. Effective output: 1200-1400pcs/H (excluding manual feeding time) Personnel input: 1 person Configuration: Cylinder, module, guide rail, intermittent divider, stepper motor, etc Process: Personnel prepare materials → rotor loading → automatic positioning → automatic dispensing → automatic insertion of magnetic steel → automatic pressing → automatic reset → automatic unloading waiting
Summary: A fully automatic winding machine is a machine that winds linear objects onto specific workpieces. The fully automatic winding machine is a newly developed model. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt a multi head linkage design. Most domestic manufacturers refer to the design of imported models from Taiwan and other places, using programmable controllers as the control core of the equipment, combined with mechanical arms, pneumatic control components, and execution accessories to complete functions such as automatic wire arrangement, automatic foot wrapping, automatic wire cutting, and automatic loading and unloading skeleton. The production efficiency of this model is extremely high, greatly reducing the dependence on manual labor. One operator can take care of several such devices at the same time, and the production quality is relatively stable, which is very suitable for processing occasions with high production requirements. Applicable products: brushless high-speed fan motor, electric tool motor, new energy vehicle motor, mixer motor, brushless vacuum cleaner motor, brushless water pump motor, brushless fan motor, electric toothbrush motor, range hood motor, sewing machine motor and other types of brushless motors. Product Special: Simultaneously winding 4 stators at high speed, with a winding speed of up to 1000r/min. Precise wiring can be carried out while winding at high speed, and the number of turns can be infinitely changed from 4-36 slots to over 500 turns. The equipment chassis adopts 8mm square tube welding technology to ensure stable high-speed operation. |
