Model:     CM-1    

Specs：Ø50mm ，  

Description：

Complete the automatic assembly process of the horn magnetic circuit (Hua Si film, magnet, U iron), industrial-level integrated bus control, real-time monitoring of MES system data

Features:

1: Reduce labor 2: Improve efficiency: 3: Strengthen quality 4: Data management

Automatic high-pitch magnetic circuit magnetizing assembly line (CM line), focusing on the automatic assembly of the rear section after the magnetic circuit assembly of the internal magnetic loudspeaker, including: magnetic circuit cleaning, magnetizing, magnetic fluid dispensing, sound-absorbing cotton glue dispensing, adding sound-absorbing cotton, loading board, the whole machine requires one person to operate, each station can meet the performance and quality requirements, dust removal process mining. Negative pressure vacuum cleaner is used to blow and absorb the foreign matter in magnetic circuit. The automatic manipulator takes out the product and magnetizes it to the center of the magnetizing coil. The operation standard is stable. It is equipped with high-precision pump-type magneto-hydraulic machine. The dispensing station is equipped with rotating function, and the sound-absorbing cotton is loaded manually. The technology of each station is mature, the performance is stable, and the quality is satisfied. Guarantee the demand, the overall design adopts the linear carrier structure design, the layout of each manipulator is reasonable, the operation is convenient, and the industrial bus PLC control technology is used to upgrade and optimize the remote program; MES data monitoring system strictly controls the process, efficiency and quality; all electrical accessories adopt imported brands to ensure the performance of the whole machine. Stable. The CL line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4 and realize intelligent manufacturing.

Manual operation personnel input and automation personnel input details

Traditional manual process:

Manual operation process and personnel situation:

Manual magnetic circuit (1 person) manual blowing and vacuum (1 person) Manual magnetization (1 person) manualmagnetic fluid dispensing(1 person) manual Sound-absorbing cotton gum dispensing (1 person)manual Sound-absorbing cotton gum install (1 person) manual packing (1 person)

Total：7p    Capacity：2000

Principal magnetic part

Automatic magnetic circuit, automatic blowing and suction, automatic magnetization, automatic dispensing liquid dispensing, automatic sound-absorbing cotton glue dispensing, manual loading and suction of single cotton row board

Total：1p   Capacity：2500PCS.

Overview: The whole machine adopts an integrated structure design, fully automated completion of magnetic circuit magnetization, glue dispensing, magnetic fluid dispensing, sound absorption cotton and other processes, using PLC precise control, original imported electrical components, replacement only need to change the positioning fixture, adjust the position of the glue, can complete the replacement of the whole machine. The operation is simple and easy to use.

Model:     CM-1    

Specs:Ø10 -  Ø50mm，    

Overview：

Complete the automatic assembly process of loudspeaker magnetic circuit (Dust removal, magnetization, magnetic fluid, dispensing, sound-absorbing cotton),  industrial-level integrated bus control, real-time monitoring of MES system data.

1: reduce labor 2: improve efficiency: 3: enhance quality 4: management data

Automatic high-pitch magnetic circuit magnetizing assembly line (CM line), focusing on the automatic assembly of the rear section after the magnetic circuit assembly of the internal magnetic loudspeaker, including: magnetic circuit cleaning, magnetizing, magnetic fluid dispensing, sound-absorbing cotton glue dispensing, adding sound-absorbing cotton, loading board, the whole machine requires one person to operate, each workstation can meet the performance and quality requirements.The vacuum cleaner is used in the dust removal process to realize blowing while sucking, sufficiently sucking the foreign matter in the magnetic circuit. The automatic manipulator takes out the product and magnetizes it to the center of the magnetizing coil. The operation standard is stable. It is equipped with high precision pump magnet. The dispensing station is equipped with rotating function, and the sound absorption cotton is loaded manually. The technology of each workstation is mature and the performance is stable.To meet the quality assurance requirements, the overall design adopts linear vehicle structure design, the layout of each manipulator is reasonable, and the operation is convenient. The industrial bus PLC control technology is used to upgrade and optimize the remote program; MES data monitoring system strictly controls the process, efficiency and quality; and electrical accessories are all imported brands to ensure that the whole machine has stable performance. The CL line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4.0 and realize intelligent manufacturing.

Manual operation personnel input and automation personnel input details:

Traditional manual process:

Manual operation process and personnel situation:

manual on-line (1 person)→manual  clean (1 person)→manual magnetizing (1 person)→manual dispensing (1 person)→ manual sound-absorbing cotton dispensing(1 person) →Manual assemble sound-absorbing cotton (1 person)→manual packing(1 person)

Total ：7p     capacity：1200~1500PCS.

Flow chart of manual operation of main magnetic parts

Automation technology and staff situation:

Main magnetic part:

automatic on-line →automatic dust clean→automatic magnetizing→automatic dispensing → automatic sound-absorbing cotton dispensing →automatic assemble sound-absorbing cotton→manual packing(1 person)

Total：1P    capacity：1500PCS.

overview：The whole assembly line adopts the integrated structure design, fully automatic completion of magnetic circuit magnetization, dispensing, magnetic fluid, sound-absorbing cotton and other processes, using PLC precise control, the original imported electrical components, only need to replace the positioning fixture, adjust the position of the glue, the whole machine can be replaced. Simple operation, easy to use.

Model:     CL-1    

Specs：10-30mm，  Square：50mm*200mm  

Description：

Complete the automatic assembly process of the horn magnetic circuit (Hua Si film, magnet, U iron), industrial-level integrated bus control, real-time monitoring of MES system data.

Feature

1: Reduce labor 2: Improve efficiency: 3: Strengthen quality 4: Data management

Disc type magnetic circuit assembly machine (CL line), focusing on the automatic assembly of magnetic circuit of internal magnetic speaker, including: washer, dispensing, magnet, U shell, drying, etc., no need for personnel operation, all stations Can meet various performance and quality requirements, Huasi achieve front and back identification, precision two-way AB dispensing process, product loading is using vibrating plate loading, the product versatility can be adjusted to meet the needs of the vibration disk size, universal Maximum realization of quality, quality 100% guarantee, the overall design adopts disc split structure design, reasonable layout of each manipulator, easy operation, industrial grade bus PLC control technology, remote program upgrade and optimization; MES data monitoring system, strictly Control process, efficiency and quality; electrical accessories are imported brands to ensure stable performance. The CL line represents the industry's most advanced speaker automation assembly process, overall layout, high-end and classy. It is the ideal equipment for customers to realize China Industry 4.0 and realize intelligent manufacturing.

Manual operation personnel input and automation personnel input details:

Traditional manual process:

Manual operation process and personnel situation:

manual U shell feeding（1p） →manual U iron dispensing（1p）→manual magnet（1p）→manual dispensing（1p）→manual magnetic gauge loading（1p）→manual magnet dispensing（1p） → manual spring washer loading（1p） → manual inset magnetic gauge（1p） → drying→ manual pull magnetic gauge（1p）

Total staff：9p   Capacity：1200-1500PCS.

Manual operation of the main magnetic assembly

Automated process and personnel：

Main magnetic part：

automatic magnetic gauge loading→ automatic spring washer loading → automatic dispensing → automatic assembly magnet→ automatic magnet dispensing → automatic U iron  →drying → automatic　reclaim

Machine watch person：1p   capacity：1500PCS.

Overview：The whole line adopts the integrated structure design, support automatic completion of washer magnet, U iron automatic feeding, dispensing, adhesion, drying, packaging and other processes, using PLC precise control and the original imported electrical components, only need to adjust the size of the vibration plate and replace the positioning fixture of magnetic gauge , can complete the complete machine replacement. Simple operation, easy to use.