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National High-tech Enterprise
Dispensing Equipment, Magnetizing Equipment, Electroacoustic Automation-Brand Supplier
Hotline:400-626-8699  
IOS9001 International Certification
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400-777-9399

Shenzhen Headquarters:

Shenzhen Jiujuok Industrial

Add:Building B, Juji Technology Industrial Park, Houting Cummunity, Shajing Street, Baoan District, Shenzhen, China.

Tel:0755-29351099     

Fax:0755-29351799

MB/Wechat:13428976919          

QQ Online:38195027

E-mail:zx@szjiuju.com       

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Auto high-pitch magnetic circuit magnetizing line
自动直线式内磁磁路装配机(CM线)-深圳久巨自动化

Model:     CM-1    

Specs:Ø50mm ,  

Description:

Complete the automatic assembly process of the horn magnetic circuit (Hua Si film, magnet, U iron), industrial-level integrated bus control, real-time monitoring of MES system data

Features:

1: Reduce labor 2: Improve efficiency: 3: Strengthen quality 4: Data management




Product Introduction


Automatic high-pitch magnetic circuit magnetizing assembly line (CM line), focusing on the automatic assembly of the rear section after the magnetic circuit assembly of the internal magnetic loudspeaker, including: magnetic circuit cleaning, magnetizing, magnetic fluid dispensing, sound-absorbing cotton glue dispensing, adding sound-absorbing cotton, loading board, the whole machine requires one person to operate, each station can meet the performance and quality requirements, dust removal process mining. Negative pressure vacuum cleaner is used to blow and absorb the foreign matter in magnetic circuit. The automatic manipulator takes out the product and magnetizes it to the center of the magnetizing coil. The operation standard is stable. It is equipped with high-precision pump-type magneto-hydraulic machine. The dispensing station is equipped with rotating function, and the sound-absorbing cotton is loaded manually. The technology of each station is mature, the performance is stable, and the quality is satisfied. Guarantee the demand, the overall design adopts the linear carrier structure design, the layout of each manipulator is reasonable, the operation is convenient, and the industrial bus PLC control technology is used to upgrade and optimize the remote program; MES data monitoring system strictly controls the process, efficiency and quality; all electrical accessories adopt imported brands to ensure the performance of the whole machine. Stable. The CL line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4 and realize intelligent manufacturing.


Product Solution
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Efficiency Analysis


Project Name

Manual operation mode

Automatic operation mode

Personnel Input

9p

1p

 Personnel Saving Rate

0%

90%

Asset Input

500,000.00

3000,000.00

Equipment Capacity

2000UPH

2500UPH

Equipment Failure

2%

2%

Defective Rate

≤1%

≤1%

Scope of Application

unlimited

10-50mm-8寸loudspeaker magnetic circuit

Line Changing Time

20min

20min

Personnel Input Details

as follow

as follow


Manual operation personnel input and automation personnel input details

Traditional manual process:

Manual operation process and personnel situation:

Manual magnetic circuit (1 person) manual blowing and vacuum (1 person) Manual magnetization (1 person) manualmagnetic fluid dispensing(1 person) manual Sound-absorbing cotton gum dispensing (1 person)manual Sound-absorbing cotton gum install (1 person) manual packing (1 person)

Total7p    Capacity:2000

Principal magnetic part

Automatic magnetic circuit, automatic blowing and suction, automatic magnetization, automatic dispensing liquid dispensing, automatic sound-absorbing cotton glue dispensing, manual loading and suction of single cotton row board

Total:1p   Capacity:2500PCS.




Technology Overview
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Overview: The whole machine adopts an integrated structure design, fully automated completion of magnetic circuit magnetization, glue dispensing, magnetic fluid dispensing, sound absorption cotton and other processes, using PLC precise control, original imported electrical components, replacement only need to change the positioning fixture, adjust the position of the glue, can complete the replacement of the whole machine. The operation is simple and easy to use.


Auto high-pitch magnetic circuit assembly line
自动内磁高音磁路充磁装配线(CM线)

Model:     CM-1    

Specs:Ø10 -  Ø50mm,    


Overview:

Complete the automatic assembly process of loudspeaker magnetic circuit (Dust removal, magnetization, magnetic fluid, dispensing, sound-absorbing cotton),  industrial-level integrated bus control, real-time monitoring of MES system data.

1: reduce labor 2: improve efficiency: 3: enhance quality 4: management data


Product Introduction

Automatic high-pitch magnetic circuit magnetizing assembly line (CM line), focusing on the automatic assembly of the rear section after the magnetic circuit assembly of the internal magnetic loudspeaker, including: magnetic circuit cleaning, magnetizing, magnetic fluid dispensing, sound-absorbing cotton glue dispensing, adding sound-absorbing cotton, loading board, the whole machine requires one person to operate, each workstation can meet the performance and quality requirements.The vacuum cleaner is used in the dust removal process to realize blowing while sucking, sufficiently sucking the foreign matter in the magnetic circuit. The automatic manipulator takes out the product and magnetizes it to the center of the magnetizing coil. The operation standard is stable. It is equipped with high precision pump magnet. The dispensing station is equipped with rotating function, and the sound absorption cotton is loaded manually. The technology of each workstation is mature and the performance is stable.To meet the quality assurance requirements, the overall design adopts linear vehicle structure design, the layout of each manipulator is reasonable, and the operation is convenient. The industrial bus PLC control technology is used to upgrade and optimize the remote program; MES data monitoring system strictly controls the process, efficiency and quality; and electrical accessories are all imported brands to ensure that the whole machine has stable performance. The CL line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4.0 and realize intelligent manufacturing.



Product Solution
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Efficiency Analysis


Project Name

Manual operation mode

Automatic operation rate

Personnel input

7p

1p

Personnel saving rate

0%

88%

Asset input

5万

30万

Equipment capacity

1500UPH

150UPH

Equipment failure rate

98%

98%

Defective rate

≤1%

≤1%

Scope of application

unlimited

10-50mm-8 inch magnetic circuit

Line changing time

20min

20min

Personnel input details

as follow

as follow


Manual operation personnel input and automation personnel input details:

Traditional manual process:

Manual operation process and personnel situation:

manual on-line (1 person)→manual  clean (1 person)→manual magnetizing (1 person)manual dispensing (1 person) manual sound-absorbing cotton dispensing(1 person) Manual assemble sound-absorbing cotton (1 person)→manual packing(1 person)

Total 7p     capacity1200~1500PCS.

Flow chart of manual operation of main magnetic parts

Automation technology and staff situation:

Main magnetic part:

automatic on-line automatic dust cleanautomatic magnetizing→automatic dispensing automatic sound-absorbing cotton dispensing automatic assemble sound-absorbing cotton→manual packing(1 person)

Total1P    capacity:1500PCS.


Technical Overview
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overview:The whole assembly line adopts the integrated structure design, fully automatic completion of magnetic circuit magnetization, dispensing, magnetic fluid, sound-absorbing cotton and other processes, using PLC precise control, the original imported electrical components, only need to replace the positioning fixture, adjust the position of the glue, the whole machine can be replaced. Simple operation, easy to use.

Disc Internal magnetic circuit assembly machine
圆盘式内磁磁路装配机

Model:     CL-1    

Specs:10-30mm,  Square:50mm*200mm  


Description:

Complete the automatic assembly process of the horn magnetic circuit (Hua Si film, magnet, U iron), industrial-level integrated bus control, real-time monitoring of MES system data.

Feature

1: Reduce labor 2: Improve efficiency: 3: Strengthen quality 4: Data management


Product Intruction

Disc type magnetic circuit assembly machine (CL line), focusing on the automatic assembly of magnetic circuit of internal magnetic speaker, including: washer, dispensing, magnet, U shell, drying, etc., no need for personnel operation, all stations Can meet various performance and quality requirements, Huasi achieve front and back identification, precision two-way AB dispensing process, product loading is using vibrating plate loading, the product versatility can be adjusted to meet the needs of the vibration disk size, universal Maximum realization of quality, quality 100% guarantee, the overall design adopts disc split structure design, reasonable layout of each manipulator, easy operation, industrial grade bus PLC control technology, remote program upgrade and optimization; MES data monitoring system, strictly Control process, efficiency and quality; electrical accessories are imported brands to ensure stable performance. The CL line represents the industry's most advanced speaker automation assembly process, overall layout, high-end and classy. It is the ideal equipment for customers to realize China Industry 4.0 and realize intelligent manufacturing.


Product solution
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Efficiency Analysis


Project Name

Manual Operation Mode

Automatic Operation Mode

Personnel Input

9p

1

Personnel Saving Rate

0%

88%

Asset Input

50,000

300,000

Equipment Capacity

1500UPH

150UPH

Equipment Failure Rate

98%

98%

Defective Rate

≤1%

≤1%

Scope of Application

Unlimited

10-50mm-8Speaker magnetic circuit

Line Changing Time

20min

20min

Personnel Input Details

As follow

As follow


Manual operation personnel input and automation personnel input details:

Traditional manual process:

Manual operation process and personnel situation:

manual U shell feeding(1p) →manual U iron dispensing(1p)→manual magnet(1p)→manual dispensing(1p)→manual magnetic gauge loading(1p)→manual magnet dispensing(1p) → manual spring washer loading(1p) → manual inset magnetic gauge(1p) → drying→ manual pull magnetic gauge(1p)

Total staff:9p   Capacity:1200-1500PCS.

Manual operation of the main magnetic assembly

Automated process and personnel

Main magnetic part

automatic magnetic gauge loading→ automatic spring washer loading → automatic dispensing → automatic assembly magnet→ automatic magnet dispensing → automatic U iron  →drying → automatic reclaim

Machine watch person:1p   capacity:1500PCS.

Section technical overview
圆盘式内磁磁路机——磁路段技术概述

Overview:The whole line adopts the integrated structure design, support automatic completion of washer magnet, U iron automatic feeding, dispensing, adhesion, drying, packaging and other processes, using PLC precise control and the original imported electrical components, only need to adjust the size of the vibration plate and replace the positioning fixture of magnetic gauge , can complete the complete machine replacement. Simple operation, easy to use.

Service Hotline:13428976919
Technical Service:13826563476
联系工程师:张工13826563476

Shenzhen hangshaC Shenzhen Jiujuok Industrial Equipment co., Ltd. (www.jiujuok.com) is  National High-tech Enterprise integrating R&D, manufacturing, and sales of the Dispensing equipmentMagnetization euipment, and Industrial Robot . Over the years, the company has been committed to product research and development and innovation, and has established long-term cooperative relations with a number of universities in China, such as Changsha university of science and technology.Obtained a number of national technology patents and passed "national authoritative testing, quality qualified products" firmly, won "China's independent innovation products" and other honors.The products are widely used in electronics (loudspeaker, mobile phone, computer), automobile, optical device, plastic products and other industries, and are widely favored by the market. Learn More


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