Model:     FW-1    

Specs： Square magnet，T iron

Bracket： 50mm*200mm  

Description：

Complete the automatic dispensing and assembly process for the horn (T iron, magnet, magnetic gauge, bracket, damper, drum paper, voice coil, etc.), industrial-grade integrated bus control, real-time monitoring of MES system data.

1. Reduce labor 2. Improve efficiency  3.  Enhance quality 4. Management data

Automatic square outer magnetic horn assembly machine (FW line), focusing on T-iron and magnet is a square external magnetic speaker automatic assembly, including: T iron, dispensing, magnet, bracket, magnetic gauge, dry, damper, voice coil , drum paper and other assembly and automated dispensing process, the machine can be operated only by 6 people, each workstation can meet various performance and quality requirements, Washer realizes positive and negative identification, precise double AB dispensing process, square damper dispensing, square drum dispensing, etc. The magnetic circuit products are all fed by vibrating disc. The size of the vibrating disc can be adjusted to meet the requirements. The software part can meet the dispensing operation of square TV horn under 200 mm, and the whole process adopts automatic dispensing.

The whole process adopts automatic positioning, the universality is maximized, the quality is  100% guaranteed. The overall design adopts the disc partition structure design, the layout of each manipulator is reasonable, the operation is convenient, and the industrial bus PLC control technology is used to upgrade and optimize the remote program. The MES data monitoring system strictly controls the process, efficiency and quality. Electrical accessories are imported brand to ensure stable performance of the whole machine. The FW line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4 and realize intelligent manufacturing.

Manual operation personnel input and automation personnel input details:

Traditional manual process:

The main magnetic assembly

Manual T iron feeding (1 person)--- manual U iron dispensing (1 persons)---manual magnet (1 person)--- manual dispensing (1 person---manual magnetic gauge loading (1 person)--- manual bracket install (1 person)--- Manual correction(1 person) ---drying --- manual pull magnetic gauge(1 person)

Total：8人。  capacity：1200-1500PCS.

Software assembly

Manual feeding (1 person)--- Manual dust removal (1 person) Manual damper glue dispensing (1 person)---Manual damper install (1 person)--- Manual sound coil insert (1 person) ---Manual damper center glue dispensing  (1 person)---Manual stent glue dispensing (1 person)--- Manual loading drum paper (1 person)--- Manual point glue (1 person)--- Manual pressure drum paper (1 person)--- Manual separation (1 persons)--- Manual plate layout (1 persons)

Total：12人　 capacity:1200-1500PCS

Automated process and personnel:

Main magnetic part:

Automatic T-iron → automatic dispensing → automatic assembly magnet → automatic magnet dispensing → automatic plug gauge → manual bracket (1 person) → automatic calibration → drying → automatic reclaim

Machine watch person：1p   Capacity：1300-1500PCS.

software part:

Manual feeding (1 person) → automatic dust removal → automatic damper glue dispensing → manual damper loading (1 person) → manual voice coil insertion (1 person) → automatic damper center glue dispensing → automatic dispensing bracket glue → manual loading Drum paper (1 person) → automatic drum paper center glue dispensing → automatic drum paper press → manual Manual separation  (1 person) → manual Manual plate layout  (1 person)

Total：6人. capacity:1300-1500PCS.

Overview:

The whole machine adopts integrated structure design, fully automatic T-iron, magnet, magnetic gauge automatic feeding, dispensing part adopts three-axis robot automatic coating, automatic calibration, drying and other processes, using PLC precise control, imported electrical components The replacement type only needs to adjust the size of the vibrating plate and replace the magnetic path positioning jig to complete the whole machine change. Easy to operate and easy to use.

Overview:

The rotary structure is used to complete the assembly process of the soft body part of the horn, including: magnetic circuit dust removal, automatic damper dispensing, manual damper and voice coil loading, automatic AB center dispensing, automatic bracket dispensing, manual drum paper loading, Automatic drum paper center dispensing, automatic crimping and dispensing, automatic crimping and pressing, drying plate layout, etc.on;y 5 people can finish all the work, the man-machine operation part is fully automated, and the personnel saving rate is 65%. Above, the production capacity reaches: 1300-1500PCS/H. Design layout, simple operation, greatly reducing the strength and level of personnel. Automation makes product quality more stable. And achieve a leap. The price of the whole machine is favorable, and the average cost is 10 months.Generally 10month can realize the cost-recovering