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National High-tech Enterprise
Dispensing Equipment, Magnetizing Equipment, Electroacoustic Automation-Brand Supplier
Hotline:400-626-8699  
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400-777-9399

Shenzhen Headquarters:

Shenzhen Jiujuok Industrial

Add:Building B, Juji Technology Industrial Park, Houting Cummunity, Shajing Street, Baoan District, Shenzhen, China.

Tel:0755-29351099     

Fax:0755-29351799

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E-mail:zx@szjiuju.com       

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Auto LC line for internal magnetic loudspeaker

Model:     LC-1    

Specs:  circular:10-50mm, square:50mm*200mm  


Description:

Complete automatic dispensing and assembly process of loudspeaker (Wallace, magnet, bracket, auxiliary magnet, damper, drum paper, voice coil, drum paper, etc.), industrial-level integrated bus control, real-time monitoring of MES system data.

Feature:

1: reduce labor 2: improve efficiency: 3: enhance quality 4: management data


Products Description


The LC line of the automatic square inner magnetic loudspeaker assembly machine focuses on the automatic assembly of the inner magnetic loudspeaker, including: Wallace, dispensing, magnet, bracket, drying, magnetizing, sub-magnetic dispensing, sub-magnetic assembly, damper, voice coil, drum paper assembly and automatic dispensing process, etc. The whole machine can complete the operation with only about 8 people. Each station can satisfy various performance and quality requirements. Huasi realizes positive and negative identification, precise double AB dispensing process, square damper dispensing, square drum dispensing, etc. The magnetic circuit products are fed by vibrating disc. The size of vibrating disc can be adjusted to meet the requirements of the product universality. The secondary magnetization realizes automatic magnetization. The software part can satisfy the dispensing operation of square TV horns under 200 mm. The whole process adopts automatic positioning, maximizes the versatility and guarantees 100% quality. The overall design adopts the disc split structure design.  the layout of each manipulator is reasonable, and the operation is convenient. The industrial bus PLC control technology is used to upgrade and optimize the remote program; MES data monitoring system strictly controls the process, efficiency and quality; and electrical accessories are all imported brands to ensure that the whole machine has stable performance. The LC line represents the most advanced speaker assembly automation process, the overall layout is high-end and classy. It is the ideal equipment for customers to realize China's industry 4.0 and realize intelligent manufacturing.


Products Solutions
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Efficiency Analysis


Project Name

Manual operation model

Automatic operation model

Staff input

27p

10p

Staff saving rate

0%

62%

Asset input

150,000.00

700,000.00

Euipment capacity

1500UPH

150UPH

Equipment failure rate

98%

98%

Defective rate

≤1%

≤1%

Scope of application

no limit

width:10-50mm-Length:200mm

Line changing time

20min

20min

Staff input detail

as below

as below


Manual operation personnel input and automation personnel input details:

Traditional manual process:


Manual operation process and personnel situation:

The main magnetic assembly

Manual U shell feeding (1 person)--- manual U iron dispensing (1 persons)---manual magnet (1 person)--- manual dispensing (1 person---manual magnet (1 person)--- manual magnet dispensing (1 person)--- manual washer(1 person)--- manual plug gauge (1 person) ---drying --- manual pull gauge(1 person)

Total:9p  capacity:1200-1500PCS.

Secondary magnetic assembly

Manual main magnetic feeding, cleaning (1 person)--- manual insertion auxiliary magnetic gauge (1 person)--- manual dispensing (1 person)--- manual magnetization (1 person)--- manual assembly auxiliary magnetic (1 person)--- drying and pull gauge (1 person)

Total:6p   capacity: 1200-1500PCS

Software assembly

Manual feeding (1 person)--- Manual dust removal (1 person) Manual damper glue dispensing (1 person)---Manual damper install (1 person)--- Manual sound coil insert (1 person) ---Manual damper center glue dispensing  (1 person)---Manual stent glue dispensing (1 person)--- Manual loading drum paper (1 person)--- Manual point glue (1 person)--- Manual pressure drum paper (1 person)--- Manual separation (1 persons)--- Manual plate layout (1 persons)

Total:12p  capacity :1200-1500PCS


Automation technology and staff situation:

Main magnetic part:

Automatic magnetic gauge loading→Automatic washer loading → Automatic washer Dispensing → Automatic Assembly Magnet → Automatic Magnet Dispensing → Automatic U Iron → Dry → Automatic Reclaim

Machine watch personnel:1p  Capacity:1300-1500PCS.

Secondary magnetic assembly:

Automatic feeding → manual secondary magnetic glue dispensing (1 person) → automatic magnetization → manual magnetic gauge (1 person) → manual secondary magnetic loading(1 person) → automatic discharge.

Total:3p  Capacity:1300-1500PCS

Software part

Manual feeding (1 person) → automatic dust removal → automatic damper glue dispensing → manual damper loading (1 person) → manual voice coil insertion (1 person) → automatic damper center glue dispensing → automatic dispensing bracket glue → manual loading Drum paper (1 person) → automatic drum paper center glue dispensing → automatic drum paper press → manual Manual separation  (1 person) → manual Manual plate layout  (1 person)

Total:6p. Capacity:1300-1500PCS.

Magnetic section technology overview
自动方形内磁喇叭整体装配线-磁路段

Overview:

The whole machine adopts integrated structure design, fully automatic processing of washer, magnet, U-iron automatic feeding, dispensing, bonding, drying, packaging and other processes, using PLC precise control, original imported electrical components, replacement type only need to adjust the size of the vibrating plate The whole machine can be changed only by replacing the magnetic gauge, position the fixture. Easy to operate and easy to use.



Secondary magnetic segment technology
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Overview:

The assembly process of the horn sub-magnetic is completed automatically, and the main magnetic charging, the secondary magnetic dispensing, the secondary magnetic assembly, the magnetic circuit drying, etc. are completed, and the manual and automatic combination are adopted to save personnel and improve efficiency.


Software assembly section
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Overview:

The rotary structure is used to complete the assembly process of the soft body part of the horn, including: magnetic circuit dust removal, automatic damper dispensing, manual damper and voice coil loading, automatic AB center dispensing, automatic bracket dispensing, manual drum paper loading, Automatic drum paper center dispensing, automatic crimping and dispensing, automatic crimping and pressing, drying plate layout, etc.on;y 5 people can finish all the work, the man-machine operation part is fully automated, and the personnel saving rate is 65%. Above, the production capacity reaches: 1300-1500PCS/H. Design layout, simple operation, greatly reducing the strength and level of personnel. Automation makes product quality more stable. And achieve a leap. The price of the whole machine is favorable, and the average cost is 10 months.Generally 10month can realize the cost-recovering


Service Hotline:13428976919

Shenzhen hangshaC Shenzhen Jiujuok Industrial Equipment co., Ltd. (www.jiujuok.com) is  National High-tech Enterprise integrating R&D, manufacturing, and sales of the Dispensing equipmentMagnetization euipment, and Industrial Robot . Over the years, the company has been committed to product research and development and innovation, and has established long-term cooperative relations with a number of universities in China, such as Changsha university of science and technology.Obtained a number of national technology patents and passed "national authoritative testing, quality qualified products" firmly, won "China's independent innovation products" and other honors.The products are widely used in electronics (loudspeaker, mobile phone, computer), automobile, optical device, plastic products and other industries, and are widely favored by the market. Learn More


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